ATEX/ESD · Antistatic

AIRDUC® PUR 356 AS (XHD)

Extra heavy-duty antistatic polyurethane hose (XHD wall, 1.8 mm) for extremely abrasive media in ATEX zones. The construction is DIN 26057 Type 4 — the highest abrasion class in the AIRDUC family — and the hose is built for applications where an HD construction does not last long enough. The antistatic surface (<109 Ω) meets TRGS 727 + NFPA 652, and it is flame-retardant per UL94-V2 + DIN 4102-B1.

Download datasheet (PDF)

ATEX 2014/34/EU TRGS 727 DIN 26057 Type 2 Antistatic wall <109 Ω
  • Antistatic <109 Ω
  • ATEX Zone 20/21/22
  • Abrasion-resistant PUR wall
  • Highly flexible
  • Gas, dust, granulate
  • Cut to length

Why this hose?

AIRDUC® PUR 356 AS (XHD) is the top tier of the AIRDUC family where abrasion loading is the dominant selection criterion. Wall thickness is 1.8 mm — nearly twice that of 350 AS (MD) and 30-50 % thicker than 355 AS (HD). That means markedly longer service life when conveying glass beads, sand, metal chips, construction-site debris and similar extreme media.

As with the other AS variants, the hose carries an antistatic level (<109 Ω), a flame-retardant formulation and broad ATEX approval (Zone 0/1/2 gas, Zone 20/21/22 dust). It is classified to DIN 26057 Type 4, where MD is Type 2 and HD is Type 3. It is still an antistatic hose — not fully conductive. For Zone 0/20 applications an EC variant should be selected instead.

Weight and flexibility are the practical trade-off: the XHD wall is heavier and less flexible than the thinner variants. That means 356 AS (XHD) is not the first-pick choice on mobile applications; it lives its life in central systems where service life against wear is the dominant parameter — and 356 delivers exactly that.

Important context

The hose is one part of a system. ATEX approval requires that the whole system is correctly grounded, and that the resistance through the entire chain (hose, couplings, connections and machine) is low enough to conduct static electricity away. A hose with antistatic or conductive wall in a system without correct grounding gives a false sense of security.

We always recommend a continuity resistance measurement after installation. Read more about the weakest link in an ESD chain.

Where it is used

The hose is used in pneumatic transport of powders and granulates in chemical process plants, plastics industry, food factories and pharma production — wherever combustible dust is present in ATEX zones.

Typical systems include central extraction installations, filling and dosing stations, and pneumatic transport systems between silos and process reactors. ATEX approval is required for installation in Zone 21 and 22.

In plastics industry, chemical industry, printing industry the hose is part of an overall grounded system. Correct grounding is critical — without grounding, the antistatic property does not function in practice.

The formal name is AIRDUC® PUR 356 AS (XHD). In daily use it is referred to as "the XHD hose" or "the extra-thick-walled AS hose" — it is typically selected after an HD construction has proven insufficient in the actual service.

Technical specifications

Specifications are valid as of 2026-04-15. Fields without a value are not specified in source data.

Material Polyurethane (PUR), reinforced construction
Colour Transparent / light grey
Wall construction Extra heavy-duty PUR wall with double thickness and embedded steel spiral
Conveyed media Gas, dust, granulates and particles
Temperature range −40 °C to +90 °C
Short-term peak +125 °C
Smooth surface Smooth interior
Electrical resistance Antistatic wall with surface and electrical resistance <109 Ω. Method: EN 60079-32-1, < 10⁹ Ω; surface resistivity < 2,5 × 10⁸ Ω·m (TRGS 727)
ATEX marking II 2D (interior zone 20/21/22, exterior zone 21) — antistatic per TRGS 727
Cut to length Yes — Particulair cuts the hose to your dimensions
Combustible dust

The hose is approved for internal transport of combustible dust in zone 20/21/22. Correct grounding is a prerequisite for the antistatic or conductive property to function in practice. We always recommend a continuity resistance measurement after installation.

Dimensions and ordering

AIRDUC® PUR 356 AS (XHD) is supplied in 39 standard sizes from inner Ø 32 mm to 300 mm. Each size has its own article number at the manufacturer. Standard roll length is typically 10 m, and the hose can be cut to length.

Dimensions, pressure and vacuum data for AIRDUC® PUR 356 AS (XHD)
Inner Ø
[mm]
Outer Ø
[mm]
Wall thickness
[mm]
Working pressure
DIN 26057, 10 % elong. [bar]
Vacuum
axially fixed [bar]
Bend radius
[mm]
Max. length
[m]
Weight
[kg/m]
Roll
[m]
Article no.
32441.85.235190250.6410, 1535600320000
38501.84.4751104250.7410, 1535600380000
40521.84.271109250.7710, 1535600400000
45571.83.8251129250.8610, 1535600450000
48601.83.471132250.9135600480000
5062.51.83.471134250.9410, 1535600500000
51631.83.21134250.961035600510000
55671.83.171151251.0310, 1535600550000
60721.82.921156251.110, 1535600600000
63751.82.811163251.1635600630000
65771.82.7051169251.21035600650000
70831.82.521186251.291035600700000
75881.82.361195251.3710, 1535600750000
76891.82.3551195251.3910, 1535600760000
77901.82.221197151.435600770000
80931.82.221205251.4610, 1535600800000
9010422.1951252.081035600900000
10011321.981272202.2710, 1535601000000
10211521.891272202.3110, 1535601020000
11012321.8051300202.51035601100000
11512821.730.975317202.611035601150000
12013321.660.93330202.711035601200000
12513821.5950.895336202.821035601250000
12714021.5650.89336202.8410, 1535601270000
13014321.5350.86355202.931035601300000
14015221.430.8395203.131035601400000
15016321.3350.745435153.7110, 1535601500000
15216521.3050.735435153.7310, 1535601520000
16017321.2550.7470153.951035601600000
17018321.180.66600154.1835601700000
17518821.150.64700154.31035601750000
17819121.120.62770154.3735601780000
18019321.120.62830154.4235601800000
20021421.010.56950155.991035602000000
20321720.9550.55950156.0635602030000
22523920.90.4951.175156.7135602250000
25026420.810.4451.3157.38535602500000
25426820.6750.3751.34157.5535602540000
30031420.6750.3751.575108.8835603000000

Note: Fields without a value (—) are not specified in the manufacturer's factsheet. Overpressure and underpressure are recommended operating limits; the product can be subjected to higher loads on request. Bend radius is measured along the inside of the hose. Contact us for full specifications or special variants.

Standards and compliance

The hose is tested and certified to the following standards:

  • ATEX 2014/34/EU (1999/92/EC). European directive for equipment and protective systems intended for use in potentially explosive atmospheres. The hose is certified under this legislation and may be used in the zones specified by the ATEX marking.
  • TRGS 727. German technical rules for hazardous substances, avoidance of ignition sources when handling combustible dusts and liquids. The hose's electrical conduction meets TRGS 727's limit values.
  • DIN 26057 Type 2. German industrial standard for hoses used in pneumatic transport. Defines types, dimensions, pressure and vacuum requirements, and test procedures for industrial pneumatic hoses.
  • REACH (EC 1907/2006). EU regulation on registration, evaluation, authorisation and restriction of chemicals. The hose's materials are REACH-compliant; manufacturer's declaration is available for download.
  • RoHS (Directive 2011/65/EU). Restriction of Hazardous Substances — restriction on the use of certain hazardous substances in electronic products. The hose's components comply with RoHS limit values.

Help with material selection

When you select a conductive or antistatic hose, it is not only the hose itself that determines whether the system is safe. These two articles go in depth with two concepts that are often misunderstood, and which are crucial for understanding whether a hose actually works as intended.

Industries that use it

The hose is used across a wide range of industries — below is an overview of the most typical industries where AIRDUC® PUR 356 AS (XHD) is used:

In construction and mining, 356 AS (XHD) sits on central vacuum systems collecting gravel, stone, crushed glass and construction waste — applications where an HD wall is worn out in a few months. The XHD wall extends the replacement interval significantly.

In ceramic and glass industries, it is used for conveying glass particles, fillers and abrasives. In cement and concrete industries, it sits in sand and powder transfer, where the medium is both coarse and often damp. In paper and printing industries, it is used for high-volume powders.

In municipal engineering and waste, it features on vacuum trucks in contractor work and heavy sweeping vehicles. In the plastics and chemical industries, it appears on conveying lines for granulates at industrial scale. What unites these applications is that service life against wear is the dominant selection criterion; ATEX properties are mandatory background, but they are not what dictates the choice between MD, HD and XHD.

Custom lengths and assemblies

AIRDUC® PUR 356 AS (XHD) can be cut to length and assembled with couplings, cuffs and threads to fit your installation precisely. We produce complete hose assemblies with crimped ferrules, clamp collars or threaded connections, depending on what the process requires.

For ATEX installations it is particularly important that couplings and assemblies preserve the hose's electrical continuity. It's about the whole system conducting static electricity away, not just the hose itself.

See our custom hose assemblies

Frequently asked questions

What's the difference between the AS and EC variant?

AS and EC concern electrical resistance: the AS variant is antistatic (surface resistance <10⁹ Ω), the EC variant is fully conductive (<10⁶ Ω). EC is required in Zone 20 and high-energy ESD; AS is sufficient for Zone 21 and 22.

Can the hose be used with flammable liquids?

It depends on the marking. The hose's full ATEX marking specifies which zones and which media it may be used for. Correct grounding is a prerequisite for the antistatic or conductive property to function in practice.

Is the hose flame-retardant?

Yes. The hose is specified to UL94-V2 and DIN 4102-B1 where indicated in the factsheet. This means it is self-extinguishing, but flame retardance does not replace ATEX compliance — they are two distinct safety properties.

Must the hose be grounded?

Yes, ALWAYS. The antistatic or conductive property only conducts charges if the hose is correctly grounded at both ends. Missing grounding is the most common cause of ATEX incidents.

How long does the hose last?

Service life depends heavily on the medium, flow velocity and grounding. Heavy-duty variants typically last 2-4 years under continuous operation with abrasive media; lighter variants half as long. Monthly visual inspection is recommended.