OLI F · adjustable piston vibrators

Adjustable piston vibrators for chutes, feeders and hoppers

A floating piston with no metal-on-metal impact. Seven sizes from 0.1 to 16.5 kilos, 2 to 6 bar, and no more than 80 dB(A).

The material hangs up in the chute, in the throat of the hopper or on the vibrating feeder, and a blow would be too much: the plate is thin, the product is fragile, or somebody is standing next to it. The F is OLI's vibrator for exactly that situation. Compressed air at 2 to 6 bar drives a piston back and forth inside a bore without letting it reach the ends, and the vibration of the housing passes into whatever the housing is bolted to. The force is chosen in two ways: with the pressure, and with the masses that screw onto the shaft. No more than 80 dB(A) anywhere in the range, seven sizes from 0.1 to 16.5 kilos, and four different housings in cast iron, nylon and aluminium.

F2–6 bar80 dB(A)−20 to 200 °C0.1–16.5 kg
An adjustable piston vibrator of the round housing type, seen from the front at an angle: a black cylinder on a grey base, with a brass silencer and a steel air connection on the side, a short shaft on top and an arrow marked IN embossed in the housing.
The problem

Two things the material does, and two you need done

Bridging and rat-holing are familiar to anyone who has stood at a hopper. What sets the pneumatic piston vibrators apart from the rest of the range is the next two: loosening what has already set, and compacting powder where that is the point.

Bridge over the outlet

Bridge over the outlet

The material spans an arch across the opening and carries its own weight. The chute is full, the feeder works in empty space, and nothing moves on.

Rathole through the middle

Rathole through the middle

A narrow shaft runs down through the centre while the rest stands still along the sides. It looks like it is running, but most of it stays put and gets older by the hour.

Detaching and compacting

Detaching and compacting

The two jobs that belong to the pneumatic piston vibrators. A layer that has set on the steel has to be shaken free, and powder in a mould or on a table has to be compacted evenly without breaking the grains.

Walkthrough

Four steps through the product

Click through: from the chute the material will not leave, to the choice between the four versions.

01 The problem

The same hopper with and without piston vibratorsA hopper seen from the side, divided by a vertical line. To the left of the line the material has formed a bridge across the outlet and the space below it is empty; along both sides of the hopper lies a layer of material that has stayed behind, and nothing comes out at the bottom. To the right, piston vibrators sit on the outside of the hopper walls at three heights, bolted on with the axis perpendicular to the wall. None of them passes through the wall. From each mounting point a double-headed arrow shows the direction of the vibration, and two arcs spread into the material. The layer is gone and a stream falls out at the bottom. The line can be dragged from side to side.Without vibratorsWith the F

Without vibrators the material carries its own weight: the bridge stands across the outlet, and a layer stays behind along the sides that never comes along. With vibrators the vibration travels through the steel and keeps the material moving all the way down. It is the same hopper on both sides of the line.

02 The technology

Section through an adjustable piston vibratorThe vibrator seen in section with the axis horizontal. On the left the mounting face with two bolts and a threaded shaft projecting from it with two masses screwed on. On the right the housing with a bore, and inside the bore a piston lying free with air at both ends. A double-headed arrow through the piston shows that it runs back and forth. The air enters through a connection at the lower right and leaves through a silencer at the top. The length of the housing is dimensioned as B and its diameter as A.Air at both endsBAFloating pistonShaft with massesOut through the silencerCompressed air in

The compressed air comes in at the side and leaves through the silencer at the top. Between the two the piston runs back and forth in the bore without reaching the metal at either end. There is no impact, and that is why it stays below 80 dB(A). On top sits the shaft with the masses that change frequency and force.

03 The installation

Piston vibrators on a hopper with the full air supplyA hopper seen from the side with piston vibrators bolted to the outside on both sides at three heights. On the left stands the compressor, and from it an air line runs through four components in a row: a filter, a flow control valve, a lubricator and a 3/2 way valve. From there the line runs up over the hopper and down both sides to every vibrator. From each vibrator a double-headed arrow shows the direction of the vibration towards the wall, and two arcs spread into the material. At the bottom a stream of material falls out of the outlet.Compressed airFilterFlow valveLubricator3/2 valve12345

This is where the F differs from the rest of the range. A filter, a flow control valve, a lubricator and a 3/2 way valve go into the supply, and the air has to be lubricated. The units sit on the outside of the hopper, and nothing passes through the wall.

  1. The compressed air The F runs on compressed air at 2 to 6 bar in continuous duty. The pressure is one of the two ways to set the force.
  2. The filter The air has to be clean, and the quality has to be class 5.4.4. The filter is the first of the four stages between the compressor and the vibrator.
  3. The lubricator Class 5.4.4 means lubricated air, and that is what separates the F from every other family on this site. If lubrication is not possible where the unit has to sit, we need to find another solution together.
  4. The 3/2 way valve The valve is normally closed and opens the air when the vibrator is to run. It is the last stage before the connection.
  5. The units on the hopper Everything sits outside, and nothing passes through the wall. The vibration runs through the steel and on into the material, and the noise level is no more than 80 dB(A).

04 The choice

Which housing
Version H, the slim housingThe smallest version seen from the side: a short, narrow body with a hexagonal collar, a shaft projecting from the mounting face on the left, and a silencer and an air connection on the side. The width is dimensioned as A and the length as B.BAF 8The slim housingF 8. Grey cast iron, M5 connection.ModelsF 8HousingGrey cast ironA × B20 × 91 mmWeight0.1 kg
Version L, the round cast iron housingTwo bodies of the round version drawn side by side to the same scale: the smallest, the F 15, and the largest, the F 85. Both have a shaft projecting from the mounting face on the left and a silencer and an air connection on the side. The width is dimensioned as A and the length as B on each of them.BAF 15BAF 85The round cast iron housingFour models. The diameter spans 50 to 160 mm.ModelsF 15 · F 25 · F 40 · F 85HousingGrey cast ironA50 to 160 mmWeight1.5 to 16.5 kg
Version L1, the nylon housingThe nylon version seen from the side: a round body of the same dimensions as the F 15, with a shaft projecting from the mounting face on the left and a silencer and an air connection on the side. The width is dimensioned as A and the length as B.BAF 15PThe nylon housingF 15P. The only housing that is not metal.ModelsF 15PHousingNylon with an aluminium coverTemperature−20 to 100 °CWeight0.5 kg
Version M, the square aluminium housingThe square version seen from the side: a short, angular body with a shaft projecting from the mounting face on the left and a silencer and an air connection on the side. The width is dimensioned as A and the length as B.BAF 18The square aluminium housingF 18. The only housing that is not round.ModelsF 18HousingAluminium, squareA × B50 × 89 mmWeight0.6 kg

All four are drawn to the same scale so they can be compared. If you are unsure what will fit where the unit has to sit, send us the dimensions and we will find the housing that suits.

Not which force, that is in the table above. The choice you actually face is which housing fits where it has to sit, and what it has to take. Click between the four: all are drawn to the same scale, so an F 8 at 100 grams and an F 85 at 16.5 kilos take up the room they really take.

The technology

A piston that never hits anything

Inside the housing there is a bore, and inside the bore lies a floating piston. Compressed air at 2 to 6 bar drives it back and forth, and air is left at both ends so it never reaches the metal. That is the whole difference between a vibrator and a hammer, and it is why the noise level is no more than 80 dB(A). A pneumatic hammer, by comparison, sits at 125 dB(A). The vibration does not travel through the air to the material; it travels through whatever the housing is bolted to: the chute, the hopper wall or the table.

The force is chosen in two places. Pressure is one: the same F 18 gives 71.8 newtons at 2 bar and 182.5 newtons at 6 bar, and the frequency follows from 2,070 to 3,300 vibrations per minute. The other is the shaft. It is threaded, and masses can be screwed onto it to change the frequency and the force developed. If you need to hit a particular frequency on a particular chute, tell us what it is and we will work it through.

The circuit is longer than on the rest of the range, and that is worth knowing before ordering. A filter, a flow control valve, a lubricator and a 3/2 way valve go in front, and the air has to be class 5.4.4, that is, lubricated. Where lubrication is not possible at the position, the K range comes in a lubrication free version, and that is the one to ask us about instead.

ATEX is not an option here. The F ships as standard in II2G Ex h IIB Tx Gb and II2D Ex h IIIC Tx Db, that is category 2 for zone 1 and zone 21. The letter Tx means the temperature class is not fixed in advance: it follows the installation and has to be agreed before equipment is ordered for a classified area.

Data

Technical specifications

TechnologyAdjustable piston
Duty cycleContinuous
Working pressure2 to 6 bar
Force9.1 to 3,936.3 N, depending on size and pressure
Frequency1,380 to 3,600 vibrations per minute
Air consumption7 to 580 l/min
Pneumatic circuitFilter, flow control valve, lubricator and 3/2 way valve N.C.
Air supply qualityClass 5.4.4, lubricated
Working temperature−20 to 200 °C. F15P: −20 to 100 °C
Noise levelNo more than 80 dB(A)
ATEXII2G Ex h IIB Tx Gb and II2D Ex h IIIC Tx Db
MaterialGrey cast iron, powder painted. F15P: nylon with an aluminium cover. F18: aluminium, square housing
Weight0.1 to 16.5 kg
StandardsUNI EN 13463-1, EN 13463-5, ISO 14121 and UNI EN 1127-1. Directives 2014/34/EU and 2006/42/EC
The dimensions

Seven sizes in four housings

The frequency is given as the span from 2 to 6 bar, because the pressure moves it. The force is given at both ends. A is the width or diameter of the housing, B its length, and the version refers to the four in step 04.

Frequency in vibrations per minute at 2 to 6 bar, force in newtons, air consumption in litres per minute, dimensions in millimetres
ModelVersionFrequencyForce 2 barForce 6 barAir 2 barAir 6 barABWeight
F 8H2,020–3,6009.1 N28.8 N7 l/min28 l/min20 mm91 mm0.1 kg
F 15L2,280–2,82075.7 N115.9 N20 l/min67 l/min50 mm115 mm1.5 kg
F 15PL11,920–2,34054.5 N81 N20 l/min80 l/min50 mm115 mm0.5 kg
F 18M2,070–3,30071.8 N182.5 N29 l/min100 l/min50 mm89 mm0.6 kg
F 25L1,860–2,220108 N179.8 N32 l/min105 l/min60 mm115 mm2.3 kg
F 40L1,380–1,740259.6 N412.8 N80 l/min320 l/min85 mm140 mm5.7 kg
F 85L1,680–2,2802,137.2 N3,936.3 N240 l/min580 l/min160 mm122 mm16.5 kg

The number in the model name follows the size of the housing: the F 8 is the smallest and the F 85 the largest. The letter in the Version column is the shape of the housing, and the four stand side by side to the same scale in step 04. A is the width or diameter of the housing and B its length. The air connection is M5 on the F 8, 1/8″ BSPP on the F 15, F 15P and F 18, 1/4″ BSPP on the F 25 and F 40, and 3/8″ BSPP on the F 85. The outlet matches the inlet except on two: the F 40 has 3/8″ and the F 85 has two of 3/8″. The working moment is the same at all three pressures on any one model.

Components

Four housings, one way of working

It is the same mechanism in all seven: a floating piston in a bore. What changes is the housing. The shape decides where the unit can go, and the material decides what it can take.

An adjustable piston vibrator with a white nylon housing, seen from the front: a cylinder with a brass silencer and a steel air connection on the side, and on top a bright steel shaft with two masses screwed onto it.

The shaft and the masses Alle syv modeller

The shaft is what gives the range its name. It is threaded, and masses can be screwed onto it to change the frequency and the force developed. It is the second of the two ways to set an F; the first is the pressure.

Found onAll seven models
ChangesFrequency and force
Other adjustmentThe working pressure, 2 to 6 bar
  1. The masses screw onto the shaft at the mounting face.
  2. We do not have the weight of the individual masses from OLI. If you need to hit a particular frequency, tell us which, and we will work it through with the supplier.
An adjustable piston vibrator with a white nylon housing on a grey base, seen from the front at an angle, with a brass silencer, a steel air connection and a short shaft on top.

The nylon housing L1

The lightest housing in the range, and the only one that is not metal. The body is nylon and the cover aluminium. It weighs a third of the equivalent cast iron housing, but it is also the only one with a temperature limit of its own.

ModelF 15P
MaterialNylon with an aluminium cover
Temperature−20 to 100 °C
Weight0.5 kg against 1.5 kg for the F 15
  1. The same dimensions as the F 15: A 50 mm and B 115 mm.
  2. At 6 bar it gives 81 N against the F 15's 115.9 N.
An adjustable piston vibrator with a square black aluminium housing, seen from the front: two long slots in the face, a brass silencer, a steel air connection and an arrow marked IN embossed in the housing.

The square aluminium housing M

The only housing in the range that is not round. The face sits against whatever it is bolted to, and the two long slots let the unit be moved along its own bracket instead of sitting in fixed holes.

ModelF 18
MaterialAluminium, square housing
A × B50 × 89 mm
Weight0.6 kg
  1. The shortest housing in the range: B is 89 mm against 115 mm on the F 15.
  2. At 6 bar it gives 182.5 N, more than the F 25's 179.8 N.
The smallest adjustable piston vibrator, seen from the front: a slim black cylinder with a hexagonal collar at the middle, a brass silencer above the collar and a steel air connection below it.

The slim housing H

The smallest in the range. The housing is 20 millimetres in diameter and weighs 100 grams, and the connection is M5 rather than BSPP. It belongs on small channels, micro screens and anywhere there is no room for more.

ModelF 8
MaterialGrey cast iron, powder painted
A × B20 × 91 mm
Weight0.1 kg
  1. The highest frequency in the range: 3,600 vibrations per minute at 6 bar.
  2. The lowest air consumption: 7 litres per minute at 2 bar.

The fourth housing, L, is the round one in cast iron. It has no card of its own here, because it is the one at the top of the page, and it covers four of the seven models: F 15, F 25, F 40 and F 85. It is also the one that spans 50 to 160 millimetres in diameter.

Application

Where the F belongs

PlantHoppers, chutes, vibrating feeders, tables and channels
MaterialHygroscopic and dusty powders, and granules
Typical jobsBig bag emptier, compacting table for powders, pipes and chutes, vibrating feeder and small channels
SectorsBuilding and construction, food and feed, heavy industry, machinery and plant, plastics and chemicals, recycling and environmental technology, renewable energy
Not forA classified area without an agreed temperature class, or an installation where the air must not be lubricated. Where material has to come out of a silo, the VBS, PG or PS are the ones to look at.

Blue polyurethane hose, coiled.

FlexCore

ARIAFORM/TPU

Light polyurethane hose for tools and reel systems. The softest of the three, where the hose has to follow the work.

Material
TPU
Inner diameter
6–13 mm
Working pressure
20 bar
Temperature
-30 to +80 °C

See the full product page on FlexCore →

Black TPE air hose, coiled.

FlexCore

ARIAFORM/15

TPE air hose for industry and workshop. Handles water, air and oil-laden compressed air, which is exactly what an F needs.

Material
TPE
Inner diameter
16–25 mm
Working pressure
15 bar
Temperature
-30 to +80 °C

See the full product page on FlexCore →

Yellow EPDM compressed air hose, coiled.

FlexCore

ARIACORD/YELLOW

Rugged EPDM hose for compressed air and water, 25 bar. Weather and UV resistant, so it can live outdoors.

Material
EPDM
Inner diameter
32–76 mm
Working pressure
25 bar
Temperature
-30 to +80 °C

See the full product page on FlexCore →

Portrait of a technical adviser at Particulair.

Technical advice

Which size, and where is it going?

Tell us what the chute or hopper is made of, how thick the steel is, what you handle, and what the compressed air can deliver. We come back with a size, a version and a price, not with a catalogue.

Contact us Try the product selector